At Khodiyar Cashtech, our casting process is a blend of precision, quality, and advanced metallurgy. We transform raw materials into high-performance components through efficient and quality-driven methods.
Our moulding facility is equipped with state-of-the-art machinery, ensuring high precision, efficiency, and consistency in shell molding process. With a wide range of automated systems, we are capable of handling diverse moulding requirements with speed and accuracy.
High level of automation for maximum efficiency
Large-scale capacity to meet bulk production demands
Precision moulding for consistent quality
Safe and ergonomic handling systems for streamlined operations
Shell moulding is a precision casting process that offers several key advantages over traditional sand casting. It’s particularly favored when high-quality surface finishes and complex geometries are required. Key benefits include:
Shell moulding allows for the accurate reproduction of intricate designs, sharp corners, and thin sections, making it ideal for parts with detailed or challenging geometries.
The fine sand and resin mixture used in shell moulding results in smoother cast surfaces, minimizing the need for secondary machining or polishing.
This process is well-suited for high-volume manufacturing due to its repeatability and reduced cycle times, helping to meet demanding production schedules with consistent results.
Shell moulding is widely used across multiple industries to produce components that demand high precision, dimensional accuracy, and superior surface finish. Its versatility makes it ideal for manufacturing the following:
Shell moulding is a preferred method for producing complex pump and valve bodies. The process ensures precise detailing and consistent quality, essential for high-performance fluid control systems.
From packaging systems to gearboxes and structural elements, shell moulding delivers the accuracy and surface integrity needed in general engineering applications.
Precision-engineered parts used in heavy-duty industrial machinery benefit from the clean finish and tight tolerances achieved through shell moulding.
The process is highly suitable for manufacturing intricate machine components, including parts with complex geometries and demanding specifications.
Common parts produced using shell moulding include gear housings, pump bodies, impellers, and valve casings. The suitability of this process is determined by the specific performance and quality requirements of each component—making it a reliable choice when precision and finish are critical.
At our facility, we are equipped with advanced melting technology to deliver precision, consistency, and efficiency in every casting. Our world-class melting equipment ensures the highest quality standards while meeting diverse industrial requirements.
Dual 500 kg pots with 1100 KVA power input. Reliable and efficient melting of various alloys.
Inline checking of CE & C5. Ensures precise chemical composition control.
Digital cabled spectrometer with auto floor display. Provides accurate temperature monitoring for consistency.
Cordless digital meter with online system display. Enables real-time temperature verification.
Online verification of bath and final chemistry. Ensures alloy precision for consistent product quality.
Hot-metal handling crane with weighing system. Safe and efficient handling of molten metal.
Tundish covered design for improved melt treatment. Enhances cleanliness and efficiency during treatment.
Tea spout type ladle for precise and controlled pouring.
We collaborate closely with clients to understand application needs and suggest the most efficient casting approach.
Our team develops molds that enhance flow, reduce waste, and ensure dimensional accuracy.
Whether it's a prototype batch or full-scale manufacturing, we scale operations to meet demand without compromising quality.
We focus on reducing waste and energy consumption to deliver cost-effective casting solutions.
Our modular and reusable tooling systems speed up the production cycle and reduce downtime.
We continuously adopt new technologies and refine our techniques for greater efficiency and output.
Launching a dedicated R&D center for advanced product development
Entering new industries with customized casting solutions
Advancing green manufacturing initiatives for a sustainable future
Forming global partnerships with OEMs & Tier-1 suppliers to expand our reach
Custom solutions for automotive components, ensuring precision and safety.
Custom solutions for automotive components, ensuring precision and safety.
Custom solutions for automotive components, ensuring precision and safety.
Custom solutions for automotive components, ensuring precision and safety.
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