Infrastructure & Facility
Khodiyar Castech have fully integrated foundry and have increased production capacity from 150 MT to 800 MT per month in Grey Cast Iron and Ductile Iron Castings in Shell Moulding process with State-of-the-art manufacturing facilities in moulding, melting, fettling and machining.
Facility Highlights
Our Infrastructure Includes
Casting Unit
Equipped with induction furnaces and pattern making tools
CNC Machining Section
High-precision machines for critical dimensions
Inspection & Testing Lab
In-house quality testing with advanced instruments
brand partner
Brands & companies we worked with
Client Testimonial
What our clients say about our work
GREAT QUALITY SERVICE DELIVERED ON TIME
Exceptional quality and innovation define our experience. The commitment to precision manufacturing and future-ready engineering has consistently exceeded our expectations. The attention to detail, reliability, and customer-focused approach make them a trusted partner. Highly recommended!
Moulding
Machine Details
| Sr. | Machine Name | Make | Nos. | Capacity |
|---|---|---|---|---|
| 1 | Fully Automized Horizontal Shell Core Shooter | CFM | 28 | 600x600 & 500x600 |
| 2 | Fully Automized Vertical Shell Core Shooter | Susha | 2 | 500x500 |
| 3 | Fully Automized Dumpbox Mould Maker | Susha | 2 | 600x600 & 600x450 |
| 4 | Shell Mould Fuser | Susha | 2 | 600x600 |
| 5 | Mould Handlers at Moulding | Vinar Handling System | 135 | 600 kg |
Melting
Melting Equipments Details
| Sr. | Machine Name | Description | Make | Capacity |
|---|---|---|---|---|
| 1 | Furnace | 2 Pots of 500kg, duraline, power input of 1100 kva | Inductotherm | 500 kg |
| 2 | CE Meter | Inline checking of CE & C5 | Suyash Solutions | 3 Elements |
| 3 | Pyrometer | Digital cabled spectrometer and auto addition on floor display | Suyash Solutions | 1800°C |
| 4 | Infrared Pyrometer | Digital cordless temperature meter with online system display | Cyclops | 2000°C |
| 5 | Auto Alloy Addition Display | Online verification of bath and final chemistry | Lambert Engineers | 25 Elements |
| 6 | EDT Crane | 3 MT capacity crane, connected with hot metal and equipped with weighment system | Induct Crane and Gramtom | 3.2 MTS |
| 7 | Treatment Ladle | Tundish covered | Kelson | 600 kg |
| 8 | Pouring Ladle | Tea Spout type | Kelson | 100 kg |
Production Machines
42 Machines Of CNC Turning Center DX 200
- by Jyoti CNC Automation Ltd.
- Max Turning Dia: 300 mm
- Max Turn Length: 500 mm
- Max Bar Dia: 52 mm / Turret Station: 08 nos
2 Machines – DX 250
- by Jyoti CNC Automation Ltd.
- Max Turning Dia: 470 mm
- Max Turn Length: 700 mm
- Max Bar Dia: 52 mm / Turret Station: 08 nos
14 Machines Of CNC Turning Center Quick Turn 150 SG
- by MAZAK
- Max Turning Dia: 281 mm
- Max Turn Length: 560 mm
- Max Bar Dia: 52 mm / Turret Station: 08 nos
2 Machines Of TMC Turning Center Quick Turn 100 MY
- by MAZAK
- Max Turning Dia: 241 mm
20 Machines Of Vertical Machining Center VMC 850
- by Jyoti CNC Automation Ltd.
- Travel – X : 800 mm
3 Machines Of Vertical Machining Center VMC 640
- by Jyoti CNC Automation Ltd.
- Travel – X : 600 mm
Melting, treatment & Pouring
| Sr. | Machine Name | Make | Capacity |
|---|---|---|---|
| 1 | Sand Lump Breaker | SSEC | 2 MTS/hr |
| 2 | OBMS | SSEC | 2 MTS/hr |
| 3 | Sand Storage Hopper | SSEC | 2 MTS/hr |
Infrastructure & Machining Manufacturing Facility
START UP OWN MACHINING FACILITY
‘KRESTON AMTECH PVT LTD’ To Increase In Share Of Business By Supplying Fully Finished Hydraulic and critical parts I.E. Casting and machining.
Well equipped machine shop with conventional machines, Tool room, CNC, HNC, VMC, Grinding & honning Machines, And back up with Tool pre setters, Tool Crip, Consumable store, maintenance store etc.
Testing, metrology laboratory
Well Equipped metrology lab with cmm, co-ordinate measuring machine, contour measuring machine, roundness measuring machine, surface roughness measuring machine, brinell hardness tester, 1d and 2d height gauge etc.
Testing, metallurigical laboratory
Spectrometer
Microscope image analyzer
brinnel hardness tester
universal testing machine
Machine Details
| Sr. | Equipment / Instrument Name | Make | Capacity / Range |
|---|---|---|---|
| 1 | Spectroscope | Spectromaxxl mx09 | 32 elements |
| 2 | Microscope with image analyser | Metalsoft V9 | 1000X |
| 3 | Digital brinell hardness tester | kelson | Dia 5.0 mm ball - 750kg, Dia 10.0 ball 3000kg |
| 4 | Electronic universal tensile machine | FSA | - |
| 5 | Shell sand testing Equipment | kelson | - |
| 6 | DFT meter | Samsonic | 60 MT |
| 7 | Height gauge | Insize | 0 - 600 mm |
| 8 | Vernier caliper | Insize | 0 - 200 mm, 0-300 mm, 0-600 mm |
| 9 | Mould /Core scratch hardness tester | Varsatile | LC - 1 MHN |
| Sr. | Equipment / Instrument Name | Make | Capacity / Range |
|---|---|---|---|
| 10 | Boroscope | Mitcorp, Maarg Technologies | X2000 Touch Screen - Display Digital Cast side view probe |
| 11 | Surface Plate | Luthra | 600 * 600mm |
| 12 | Pistal caliper | Vaugeuuel | LC - 0.1mm |
| 13 | Inside dial caliper | Insize | Range 20-150mm, 20-300mm |
| 14 | OD micrometer | mitutoyo | 0-25mm, 25-50mm, LC - 0.01mm |
| 15 | Bench Center | - | 0-1000mm, Height - 250mm. |
| 16 | Digital groove depth vernier | Insize | 0 - 150mm, LC - 0.01mm |
| 17 | Single ended snap gauge | SL | 101mm |
| 18 | Relation gauges | Custfast Gauges & Fixtures | Bracket LH/RH, 002,003 |
CASTING DESCRIPTION
Advantages of Shell Moulding
Shell moulding is well-suited for casting applications that demand high surface finish then sand casting, presenting advantages such as:
- Complex shapes : Shell moulding excels in producing intricate and complex shapes with a high degree of accuracy.
- Smooth Surface Finish : The Process yields a smooth surface finish, reducing the need for additional finishing processes and enhancing the final product’s aesthetics.
- High Production Rates : Shell Modulding is renowned for its efficiency in high-volume production, making it particularly suitable for mass production of certain components.
Applications of Shell Moulding in Casting
- Pump and Valve Bodies : Shell moulding is employed for manufacturing intricate components of pump and valve parts, ensuring precision and quality.
- General Engineering : Components in packging, gearboxes and structural parts benefit from the precision offered by the shell moulding process.
- Industrial Equipment : Various components of industrial equipment requiring precision and a surface finish can be efficiently produced using shell moulding.
- Machine Components : The Process is applied to produce intricate machine components, meeting the demands of complex machinery.
Components manufactured through the shell moulding process span diverse industries and include gear housings, pump bodies, impellers, and valve bodies, The appropriateness of the process is contingent upon the specific requirements of the component, leveraging the advantages of shell moulding in terms of precision and surface finish.
